Complete Pig Feed Pellet Production Line Automated High Capacity Poultry Feed Manufacturing Plant

Product Overview

This production line is a fully automatic feed pellet processing system integrating raw material cleaning, grinding, precise batching, high-efficiency mixing, high-temperature conditioning & pelleting, cooling & screening, and automatic packaging. The entire line is controlled by a PLC centralized control system, realizing full-process automation from raw material feeding to finished product packaging. The core pelleting equipment, SYLH Series ring-die pellet mills, features high-precision gear transmission, offering high transmission efficiency and stable operation. It is suitable for large-scale pig farms with self-contained feed workshops and commercial feed processing enterprises.

Advantages

❶ Fully Automated Production – Significantly Reduced Labor Costs
PLC intelligent control system requires only 3-5 operators for the entire line, saving over 60% in labor costs compared to traditional models.

❷ Precise Batching – Consistent Nutritional Quality
Computer-controlled batching system with macro-ingredient dynamic accuracy ≤ ±0.1% and micro-ingredient accuracy ≤ ±0.01%, ensuring highly consistent nutritional ratios in every batch.

❸ Core Pelleting Equipment – Superior Performance
SYLH Series ring-die pellet mills adopt high-precision gear transmission, reducing power loss and increasing output by approximately 20% compared to belt drive systems, with smooth and reliable operation. Equipped with a steam conditioning system, materials are treated at 85°C+ high temperatures to fully gelatinize starch while effectively killing Salmonella and other pathogens.

❹ High-Quality Pellets – Improved Palatability
Pellet formation rate ≥ 98%, with smooth surface, moderate hardness, and low fines. Pigs show increased feed intake and improved feed conversion ratio (FCR), significantly enhancing farming profitability.

❺ Multi-Purpose – High ROI
By changing ring dies of different hole diameters and adjusting process parameters, the line can produce various animal feeds including pig, chicken, duck, cattle, sheep, and fish, maximizing equipment asset utilization.

❻ Energy-Efficient & Environmentally Friendly – Low Operating Costs
Main motors adopt high-efficiency energy-saving motors with optimized overall energy consumption design. Equipped with pulse baghouse dust collection systems, dust emissions meet environmental standards, ensuring a clean and safe working environment.

❼ Turnkey Service – Hassle-Free Project Execution
Full-process services covering site planning, process design, civil work guidance, equipment manufacturing, installation & commissioning, and personnel training. Clients only need to prepare the site and utility connections.

Technical Specifications

Pellet Mill Main Unit Specifications

Non-standard customization available based on raw material characteristics and specific client requirements.

Applications

1. Large-Scale Pig Farms – Self-Supplied Feed

• Ideal for farms with an annual output of 10,000+ head, equipping their own feed production workshop

• Flexibly switch formulas for different growth stages (piglets, nursery, growing, finishing, sows)

• Effectively reduce purchased feed costs and ensure feed safety from the source

2. Commercial Feed Processing Enterprises

• Mass production of commercial pig feed for the market

• High capacity requirements, stringent quality standards, and need for continuous stable operation

• Can also produce poultry and ruminant feed by changing the ring die

3. Farming Cooperatives & Centralized Feed Supply Centers

• Centralized feed supply model serving multiple surrounding farms

• Unified raw material procurement, unified production, unified distribution – reducing overall farming costs

4. Feed Mill Expansion & Capacity Upgrades

• Existing feed mills with insufficient capacity needing additional production lines

• Outdated equipment with high energy consumption and low automation requiring replacement

  FAQ

  Q1: How to select the right SYLH series model?

  A: Choose based on your target capacity:

• SYLH250: 1-2 t/h – suitable for small farms or cooperatives

• SYLH320: 2-4 t/h – suitable for medium farms or regional feed mills

• SYLH350: 3-6 t/h – suitable for medium feed processing enterprises

• SYLH400: 4-11 t/h – suitable for large feed mills

• SYLH420: 5-12 t/h – suitable for large-scale commercial feed production

• SYLH508: 6-20 t/h – suitable for large feed groups or industrial-scale production

• Q7: Do you provide operator training?

  A: Yes. Upon completion of installation and commissioning, we will arrange engineers to conduct 5-7 days of systematic training for your operators, covering equipment operating procedures, routine maintenance, common fault diagnosis and resolution, ensuring your team can operate independently.

  Q8: What ring die hole sizes are available for SYLH series?

  A: Standard hole diameters include 2.0mm, 2.5mm, 3.0mm, 3.5mm, 4.0mm, 4.5mm, 5.0mm, and 6.0mm. Compression ratios can be customized based on different formula requirements. Please contact us for details.

  Why Choose Us

• Years of expertise in the feed machinery industry with extensive project delivery experience both domestically and internationally

• Own manufacturing facility – core components produced in-house for quality control

• Comprehensive after-sales network – ample spare parts inventory and timely response

• Serving clients in 100+ countries across Southeast Asia, Africa, the Middle East, South America, and beyond

• One-stop services including full plant planning, environmental compliance assistance, export customs clearance, and overseas installation support

• Q2: What types of feed can this production line produce?

  A: By changing ring dies of different hole diameters and adjusting formulas, this line can produce pig pellets (piglet, nursery, growing, finishing, sow), poultry feed (chicken, duck), ruminant feed (cattle, sheep), and aquafeed (fish, shrimp) – one machine, multiple uses.

  Q3: How long does the installation cycle take?

  A: Equipment manufacturing takes approximately 45-60 working days (depending on model and configuration). The installation & commissioning phase, from equipment arrival to trial production, generally takes 20-30 days.

  Q4: What are the steam system requirements?

  A: An industrial boiler is required on site to supply steam at 0.6-0.8 MPa, temperature ≥ 160°C. Steam consumption is approximately 30-80 kg per ton of feed. We can assist with boiler selection recommendations.

  Q5: What moisture and temperature levels can the finished pellets achieve?

  A: After the cooler, finished pellets achieve moisture content ≤ 12.5% and temperature ≤ ambient + 3°C, meeting national feed hygiene standards (GB 13078) for storage, with a shelf life of 3-6 months.

  Q6: What is the warranty and after-sales service?

  A: 12-month warranty on the complete equipment (excluding wear parts such as ring dies and rollers). Free repair and replacement of parts for non-human-caused failures during warranty; lifetime paid technical service after warranty, with engineer on-site support within 48 hours of response.