Tire Strip Cutting & Dicing Machine – Uniform Cubes, Stable Output, Low Maintenance

Product Introduction: Tire Strip Cutting And Dicing Machine

Type: Tire Strip Cutting And Dicing Machine

This machine is specifically designed for waste tire recycling lines. It serves as a high-efficiency and stable core piece of intermediate equipment that automatically cuts tire strips (produced by primary shredders) into uniform rubber cubes, providing precise feedstock dimensions for subsequent fine crushing, grinding, or pyrolysis processes.

Technical Characteristics

• Hydraulic Controlled Feeding: Hydraulically driven push-feed mechanism ensures smooth and powerful feeding, adaptable to different strip thicknesses while effectively preventing material jamming.

• Automatic Cutting & Dicing: Integrates longitudinal slitting and cross-cutting processes for continuous, fully automated operation, significantly boosting production efficiency.

• Adjustable Output Size: The cutting block size can be easily adjusted by modifying the gap between cutter rollers or replacing blades, catering to various downstream process requirements.

• Independent Power Configuration: The strip cutting motor and dicing motor operate independently (5.5 kW each), providing ample power without mutual interference, which simplifies maintenance and energy management.

Performance Parameters

APPLICATION

This machine is widely used in various fields of waste tire resource utilization:

• Rubber Powder Manufacturing: Provides ideal pre-ground feedstock (40-50 mesh) for rubber powder mills, improving grinding efficiency and powder uniformity.

• Reclaimed Rubber Production: Processes strips into uniform cubes, facilitating even heating and reaction during the subsequent devulcanization process.

• Tyre Pyrolysis Feedstock Preparation: Reduces tire rubber to optimal sizes for pyrolysis reactors, enhancing the yield of pyrolysis oil.

• Rubber Product Remanufacturing: Supplies rubber cubes as low-cost fillers or modifiers for producing rubber floor tiles, shock-absorbing pads, and other molded products.

FAQ

Q1: Can this machine handle tire strips containing steel wire?
A1: Yes. This machine is primarily designed for strips that have already undergone primary crushing and partial steel wire separation. The blades are made of high-wear-resistant alloy steel, offering good impact resistance against small amounts of fine wire. However, if the steel wire content is excessively high or the wire diameter is too large, we recommend installing additional magnetic separation or wire-removal equipment upstream to extend blade service life.

Q2: How do I adjust the output size?
A2: The output size is adjusted by changing the gap between the dicing cutter rollers or by replacing the sizing screen (if equipped). Fine-tuning can be done easily via the adjusting screws or hydraulic system located on the side of the machine. If you require a size other than 50×50mm, we offer customized blade solutions.

Q3: What are the key daily maintenance points?
A3: Daily maintenance focuses on:

1. Blade Inspection: Regularly check the cutting edges of both the slitting and dicing blades. Sharpen or replace them promptly when wear is noticeable.

2. Hydraulic System: Maintain hydraulic oil cleanliness; filter or replace oil periodically, and check all hose connections for leaks.

3. Lubrication: Apply grease to all bearing housings and drive chains on schedule.

4. Fastening: Inspect all mounting bolts, especially those securing the cutter rollers, to ensure they are tight.

Q4: Can it really reach 2 T/H? What factors affect the actual throughput?
A4: The rated capacity of 1-2 T/H is a reference value based on standard strips (uniform thickness and moderate width). Actual throughput depends on:

• The size and shape of incoming strips;

• The hardness and impurity content (steel wire, fiber) of the strips;

• The selected output size (smaller sizes result in relatively lower throughput).
  We recommend sending us a material sample for a more accurate evaluation tailored to your specific feedstock.

Q5: What is the machine's footprint? Are there special installation requirements?
A5: The machine measures 1500 × 1700 × 1500 mm, with a relatively compact footprint. Installation only requires a flat, hardened concrete floor with sufficient load-bearing capacity (total weight: 2 tons). Please reserve space for the infeed and outfeed conveyors. We can provide detailed foundation installation drawings upon request.