Complete Tire-to-Rubber Powder Production Line

Solution: Complete Tire-to-Rubber Powder Production Line – Equipment Overview

A complete waste tire recycling production line transforms scrap tires into marketable rubber powder through a systematic, multi-stage process. The line integrates specialized equipment at each stage, from whole tire input to final bagged powder, with automated material handling between units.

Full Equipment List by Process Stage

Stage	Equipment	Function
1. Pre-treatment	Single Hook Debeader	Removes bead wire from tire rim
	Whole Tire Cutter	Cuts whole tires into smaller strips or blocks for easier processing
	Strip Cutting & Dicing Machine	Further reduces strips into uniform blocks (approx. 50×50mm)
2. Primary Shredding	Double Shaft Shredder / Whole Tire Shredder	Primary shredding of tire blocks into 50–200mm chips; heavy-duty alloy steel knives, low-speed high-torque design
3. Crushing & Steel Separation	Double-Roller Rubber Crusher Mill	Reduces 50mm chips to 10–15mm rubber granules; grooved/smooth rollers separate rubber from steel wire
	Magnetic Separator (Primary)	Removes steel wire from crushed material via suspended or conveyor-mounted magnets
4. Screening & Recirculation	Vibrating Screen / Oscillating Screen	Classifies granules by size; oversized particles returned to crusher for secondary processing
5. Fiber Separation	Fiber Separator	Removes nylon fibers and other light contaminants from rubber granules
6. Fine Grinding	Fine Rubber Grinder / Pulverizer	Grinds 2–6mm granules into 10–120 mesh fine rubber powder
7. Final Screening & Packaging	Vibrating Screen (Final)	Final classification of powder by mesh size
	Weighing & Packing System	Automated weighing and bagging of finished rubber powder

Key Equipment Specifications

Tire Cutting Machine

Motor Power: 5.5+0.55kw
Capacity: 50-70pcs/hour

Double Shaft Shredder (Primary)

Motor Power: 15–220 kW (model dependent)
Output Size: 50–200mm chips
Blade Material: SKD-11 / alloy steel

Double-Roller Rubber Crusher

Models: XKP-400 / XKP-450 / XKP-560
Roller Working Length: 600–800mm
Motor Power: 45–75 kW
Max Nip: 8–15mm

Fine Rubber Grinder

Motor Power: 29.25 kW
Input Size: 2–6mm
Output: 10–80 mesh

Supporting Equipment

Conveyor Systems: Rubber belt and PVC belt conveyors transport material between stages
PLC Control System: Fully automated control with overload protection and automatic reverse for jam clearing